Piezoelectric actuator

ABSTRACT

A piezo actuator includes an adaptation element, which is configured to adapt the piezo actuator to a controller for inductive loads, particularly to a converter for actuating inductive loads. The adaptation element allows use of controllers or converters of numerical control systems, which normally are used for actuating servo motors. Therefore it is no longer necessary to provide specially designed hardware for the actuation of piezo actuators, but instead the above-mentioned controllers can be used. Furthermore, as a result of the adaptation element, the piezo actuators can be integrated in the bus of the numerical control system. This allows communication in real time via the NC bus.

The invention relates to a piezoelectric actuator. The invention also relates to a machine tool having at least one piezoelectric actuator.

Piezoelectric actuators can be used in many ways and they are therefore available in various forms such as, e.g. stacked actuators, disk translators, bender or tube actuators. Among others, one field of application of piezoelectric actuators is controlled vibration damping in machine tools.

Piezoelectric actuators are driven by means of power amplifiers which provide the required drive voltages. Here, the magnitude of the drive voltage depends on the type of piezoelectric actuator. Thus, there are low voltage actuators which supply drive voltages up to 100 volts or 200 volts and high-voltage actuators which supply drive voltages up to 600 volts, 1000 volts or 2000 volts.

In this context, the power amplifiers are adapted to the respective piezoelectric actuator. No uniform standards exist, so that in the case of a numerically controlled machine tool, apart from the numerical control with power amplifiers for the servo motors, other power amplifiers are required for the piezoelectric actuators. However, using additional electronic assemblies has many disadvantages: no direct coordination is possible between the numerical control which drives the servo motors and the piezoelectric actuators. It is not possible to achieve advantages of rationalization by means of large batch sizes. Service and spare parts management are not uniform. The commissioning and optimization strategy differs between the servo motors and the piezoelectric actuators. This doubles the required personnel.

There is thus no uniform software and hardware for servo drives and piezoelectric actuators. The piezoelectric actuators do not communicate via the bus of the numerical control but hardware different from this and incompatible with it is used for controlling the piezoelectric actuator mechanism, which stands in the way of any further use of piezoelectric actuators in machine tools.

It is therefore an object of the present invention to develop known piezoelectric actuators in such a manner that they can be driven by means of known numerical controls.

The object is achieved by a piezoelectric actuator which, according to the invention, is characterized by an adaptation element which is constructed for adapting the piezoelectric actuator to a controller for inductive loads, particularly to a converter for driving inductive loads. Due to the adaptation element, it becomes possible to use controllers or converters of numerical control systems which are normally used for driving servo motors. This dispenses with the necessity of providing specially designed hardware for driving piezoelectric actuators but instead the abovementioned known controllers or converters can be used. Due to the adaptation element, the piezoelectric actuators can also be integrated in the bus of the numerical control system. This allows communication in real time via the numerical control bus.

Advantageous embodiments of the invention are specified in the subclaims.

It is preferably provided that the adaptation element essentially has a low-pass characteristic. This can be the low-pass characteristic of a first-, second- or higher-order low-pass filter, the low-pass filter being dimensioned in such a manner that essentially only components below the pulse frequency of the converter are forwarded to the piezoelectric actuator. By means of the adaptation element, an impedance adaptation is thus achieved in such a manner that controllers such as, e.g. converters for driving servo motors can be used for driving the piezoelectric actuator. In this context, controllers or converters can be used which supply a pulse-width-modulated output signal and which are frequently used in numerically controlled machine tools.

The adaptation element can have active and/or passive components such as, e.g. operational amplifiers. However, it is preferably provided that the adaptation element is formed by passive components so that the adaptation element has a simple structure and, at the same time, reliable operation is guaranteed. In this context, the piezoelectric actuator can be constructed of one piece with the adaptation element or, as an alternative, these are two separate components.

In a preferred embodiment, it is provided that the adaptation element has at least one inductance. The inductance is dimensioned here in such a manner that the capacitive behavior of the piezoelectric actuator is compensated for by the inductance so that, e.g. converters for driving servo motors, which are constructed for driving inductive loads, can be used for driving the piezoelectric actuator. Furthermore, the inductance produces a smoothing of the current when using pulse-width-modulated signals.

It is also preferably provided that the adaptation element has at least one ohmic resistance. The ohmic resistance is dimensioned here in such a manner that harmonics of voltage pulses are damped and essentially only components below the pulse frequency of a controller or a converter are forwarded to the piezoelectric actuator. The adaptation element thus has a low-pass characteristic of a second-order low-pass filter.

Apart from the inductance and the ohmic resistance, the adaptation element can have further components. Furthermore, the inductance and the ohmic resistance can be arranged in parallel with one another with appropriate dimensioning. It is preferably provided, however, that the at least one inductance and the at least one ohmic resistance are arranged in a series circuit.

Furthermore, it is preferably provided that the piezoelectric actuator and the adaptation element are arranged in a series circuit. In this arrangement, both the piezoelectric actuator and the adaptation element are connected to a controller.

The adaptation element can be used for driving a piezoelectric actuator with a single-phase controller which is constructed for controlling inductive loads. In a preferred embodiment, it is provided that the adaptation element is connected to a first phase of a three-phase converter and the piezoelectric actuator is connected to a second phase of the three-phase converter so that three-phase controllers or converters by means of which servo motors, e.g. in numerically controlled machine tools, are driven, can also be used. In this arrangement, the commutation angle of the unused phase is frozen.

Furthermore, it preferably provided that the piezoelectric actuator has a measuring element. This can be a strain gauge by means of which the deflection of the piezoelectric actuator can be detected. This allows both open-loop operation and closed-loop operation. In this arrangement, the measurement signal is converted into an incremental sine/cosine signal. In this form, the signal can be supplied to a regulator which belongs to a controller or a converter by means of which servo motors are normally driven.

Furthermore, the invention includes a machine tool which has at least one piezoelectric actuator according to the invention. In this context, the machine tool has a controller or converter by means of which an e.g. three-phase servo motor is driven, wherein the converter can additionally have a regulator for position control. With regard to software, the converter can be arranged in such a manner that only two of the three phases are used then, instead of a three-phase servo motor, a piezoelectric actuator with an adaptation element is connected to the converter.

In the text which follows, the invention will be described by means of an exemplary embodiment which will be explained in greater detail with the aid of drawings, in which:

FIG. 1 shows a diagrammatic representation of a converter for driving a servo motor, known from the prior art, and

FIG. 2 shows a diagrammatic representation of a piezoelectric actuator according to the invention with an adaptation element.

A converter 10 is shown which is normally used for driving a three-phase motor such as, e.g. a servo motor 12 and therefore supplies a three-phase current at its three output terminals. In this arrangement, the converter 10 has a regulator 14 which, by comparing predetermined nominal data and measured actual data, determines a regulator quantity in such a manner that the actual data approach the nominal data until they correspond to them. In this arrangement, the actual data are detected by measuring means, not shown, and supplied to the regulator 14 through lines, not shown.

The converter 10 has power amplifiers (not shown), the maximum output voltage of which is between 150 volts to 750 volts. To avoid high power dissipation when adjusting desired output voltages, the power amplifiers for servo drives are provided with clocked or pulsed output stages. A desired output voltage is provided by means of a corresponding duty ratio, that is to say by means of pulse-width modulation.

By means of an electrical equivalent circuit, a three-phase motor 12 can be considered to be a series circuit of an ohmic resistance and an inductance so that the three-phase motor 12 represents an inductive load for the converter 10.

A piezoelectric actuator 2, in contrast, the operating voltage of which is between 100 volts to 1000 volts depending on its type, can be considered, by means of an electrical equivalent circuit, to be a capacitance so that a piezoelectric actuator 2 represents a capacitive load. Therefore, an adaptation element 4 which is formed by an inductance 6 and an ohmic resistance 8 is provided in a series circuit between one of the three phases of the converter 10 and the piezoelectric actuator 2. In this arrangement, the inductance 6, together with the ohmic resistance 8, forms a filter having a low-pass effect which produces smoothing of the pulse-width-modulated output voltage of the converter 10 and, in particular, limits the magnitude of the flowing current which otherwise would only be limited by the capacitive behavior of the piezoelectric actuator 2 so that current magnitudes are avoided which could otherwise result in a destruction of components.

If, e.g., a piezoelectric actuator having an operating voltage of 600 volts is used and if the cut-off frequency of the filter is to be 1.8 kHz (aperiodic damping, no resonance), the square wave frequency of the converter 10 being 16 kHz, 1.5 mH is selected for the inductance and 15 ohms for the ohmic resistance. The thermal power dissipation is then approx. 100 watts whilst the attenuation at 16 kHz (frequency of the output voltage at 8 kHz pulse frequency) is −40 dB, which corresponds to a factor of 100. In this context, the usable frequencies for the piezoelectric actuator can be transferred up to frequencies of 1 kHz without any reduction in amplitude.

In this arrangement, the converter 10 is arranged in such a manner that the commutation angle of the unused phase is frozen and this phase is therefore not used. Furthermore, the converter 10 is arranged, e.g. by software, in such a manner that the output voltage is regulated whilst a current regulation is deactivated.

To control the position, the piezoelectric actuator 2 has a strain gauge (not shown). It supplies an analog signal as output signal. Using an e.g. electronic signal converter, the analog output signal is converted into an incremental sine/cosine signal which is then supplied to the regulator 14 so that a conventional regulator 14 of an NC converter 10 can be used for driving inductive loads such as servo motors. If, however, there is no position control, such an electronic signal converter is not required. 

1.-10. (canceled)
 11. A piezoelectric apparatus for connection to a controller, said piezoelectric apparatus comprising: a piezoelectric element; and an adaptation element adapting the piezoelectric element to a controller for inductive loads.
 12. The piezoelectric apparatus of claim 11, wherein the adaptation element adapts the piezoelectric element to a converter for driving inductive loads in a controller for inductive loads.
 13. The piezoelectric apparatus of claim 11, wherein the adaptation element has a low-pass characteristic.
 14. The piezoelectric apparatus of claim 11, wherein the adaptation element is formed by passive components.
 15. The piezoelectric apparatus of claim 11, wherein the adaptation element has at least one inductance.
 16. The piezoelectric apparatus of claim 15, wherein the adaptation element has at least one ohmic resistance.
 17. The piezoelectric apparatus of claim 16, wherein the at least one inductance and the at least one ohmic resistance are arranged in a series circuit.
 18. The piezoelectric apparatus of claim 17, wherein the piezoelectric apparatus and the adaptation element are arranged in a series circuit.
 19. The piezoelectric apparatus of claim 18, wherein the adaptation element is connected to a first phase of a three-phase controller and the piezoelectric actuator is connected to a second phase of the three-phase controller.
 20. The piezoelectric apparatus of claims 11 wherein the piezoelectric apparatus is a measuring element.
 21. The piezoelectric apparatus of claims 11 wherein the piezoelectric apparatus is an actuator.
 22. A machine tool having a controller for inductive loads and piezoelectric apparatus, said piezoelectric apparatus comprising: a piezoelectric element; and an adaptation element adapting the piezoelectric element to a controller for inductive loads. 